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Extra resources for Eference Document on Best Available Techniques in the Ceramic Manufacturing Industry
G. by centrifugal force. Raw material from the primary crushing stage is introduced to the mill with or without water, and ground until the required size grading is achieved. Even finer grinding can be obtained using continuous or batch ball mills (in which hard ceramic spheres are tumbled within horizontally mounted drums). Ball mills are the normal choice for the ceramic floor and wall tile industry, and when used wet they can produce powders graded below two hundred microns. g. density), it is sometimes necessary to blend defined size-gradings of material.
As the name implies the drying action arises from heat conducted directly to the base of the units in contact with a heated floor, and by convection currents in the air above that floor. Lateral airflow is minimal, and all surfaces of the ware dry at a low rate, avoiding undue stresses on the body during drying. 3 Chamber dryers (intermittent) These consist of a battery of chambers with close-fitting entry doors, usually served by rail tracks carrying drying cars. The latter are loaded with drying pallets or racks, stacked vertically with uniform spacing.
The raw material is prepared, moulded and then subjected to a firing process at temperatures of between 1100 and 1300 ºC, resulting in a significant increase in volume due to expansion. The products can be manufactured in any quantity and with precisely adjustable grain size and characteristics to meet a wide range of technical requirements for numerous areas of application. g. embankment fillings in road construction, substrates for green roofs, filter and drainage fillings). The diverse range of industrially produced lightweight aggregates (LWA) covers a wide spectrum of technical characteristics.